Fitting replacement gearbox
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STEVEGTI
Kimba
6 posters
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Fitting replacement gearbox
Does anyone no how hard it is to fit a replacement gearbox? Me and ma mate are planning on doing it this weekend. Do we need anyhting in particular?
Kimba- Posts : 60
Join date : 2009-07-29
Location : Staffs
Re: Fitting replacement gearbox
no not hard a clutch aligning tool would help but you can do it by eye aswell
cheers steve
cheers steve
STEVEGTI- Admin
- Posts : 1835
Join date : 2008-03-02
Age : 35
Location : london
Character sheet
first car: suzuki swift gti
Re: Fitting replacement gearbox
Hi,
Anything is easy if you know what you are doing.
Make sure you drain gearbox oil first.
Do you have an owners service manual?
You will need to take out both pot joints. To do this you will need to take out both front hubs from bottom arms. Also, don't forget to take out speedo drive which has bolt on the side!
Cheers
Anything is easy if you know what you are doing.
Make sure you drain gearbox oil first.
Do you have an owners service manual?
You will need to take out both pot joints. To do this you will need to take out both front hubs from bottom arms. Also, don't forget to take out speedo drive which has bolt on the side!
Cheers
Miniswift- Posts : 492
Join date : 2008-03-13
Age : 50
Location : Newton Hall, Durham
Re: Fitting replacement gearbox
you dont have to take the front hubs of just undo the bottom ball joint push the leg up and pull out the shaft
steve
steve
STEVEGTI- Admin
- Posts : 1835
Join date : 2008-03-02
Age : 35
Location : london
Character sheet
first car: suzuki swift gti
Re: Fitting replacement gearbox
You only need to take pssinger side drive shaft out leav the other 1 it makes it a lot easier. and as for speedo drive dont undo bolt. just remive metal clip ind the cable will slide out.
swift_turbo- Posts : 71
Join date : 2009-07-29
Age : 38
Location : sheffield
Character sheet
first car: swift gti
Re: Fitting replacement gearbox
right you are i normally take it out just for the space and habit
steve
steve
STEVEGTI- Admin
- Posts : 1835
Join date : 2008-03-02
Age : 35
Location : london
Character sheet
first car: suzuki swift gti
Re: Fitting replacement gearbox
I also take out the battery tray for more space also dont forget the earth cable, reverse switch & the startermotor!
dan
dan
dbssgti- Posts : 36
Join date : 2008-12-17
Age : 38
Location : devon
Re: Fitting replacement gearbox
defo get the clutch tool, bout a 5er from halfords
the hardest part is putting the new box on
take off the other shaft aswell coz it will be easyer to put it on
its bad enough trying to persuade 1 spline to line up let alone 2
this link takes you to the factory manual for the g/box
pages 14+15 should tell you all you need to know
http://www.teamswift.net/viewtopic.php?f=9&t=14856
gary
the hardest part is putting the new box on
take off the other shaft aswell coz it will be easyer to put it on
its bad enough trying to persuade 1 spline to line up let alone 2
this link takes you to the factory manual for the g/box
pages 14+15 should tell you all you need to know
http://www.teamswift.net/viewtopic.php?f=9&t=14856
gary
dominator- Posts : 1298
Join date : 2008-03-16
Age : 44
Location : bournemouth
Character sheet
first car: renult 5 ts (1.7!)
Re: Fitting replacement gearbox
Thanks very much guys. Fitting it Monday so we'll keep all the advice at hand.
Kimba- Posts : 60
Join date : 2009-07-29
Location : Staffs
Re: Fitting replacement gearbox
good luck!!!!!!!!!!!!
dbssgti- Posts : 36
Join date : 2008-12-17
Age : 38
Location : devon
Re: Fitting replacement gearbox
i just realised that you dont need the clutch tool for just a box change
are you changing the clutch aswell?
i would atleast have a good look at the plate, cover and thrust bearing whilst your at it, just to be sure
there would be nothing worse than a month down the line and the cluch go`s then you gota do it all over again
gary
are you changing the clutch aswell?
i would atleast have a good look at the plate, cover and thrust bearing whilst your at it, just to be sure
there would be nothing worse than a month down the line and the cluch go`s then you gota do it all over again
gary
dominator- Posts : 1298
Join date : 2008-03-16
Age : 44
Location : bournemouth
Character sheet
first car: renult 5 ts (1.7!)
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